Manufacturing, Exporting and Supplying of Engineering and Jewellery Dies

We are a partnership firm engaged in manufacturing, exporting and supplying a fine quality range of engineering and jewellery dies. Also offer press tools, jigs and fixtures. These find applications in automobile and engineering industries.

Products

Press Tools And Dies

We manufacture our industrial press tools with the help of our high tech machines and forging dies. This enables us to manufacture the best quality tools, also which are flawless in each and every aspect.

EDM Wire Cut

Wire EDM is a method to cut conductive materials with a thin electrode that follows a programmed path. the electrode is a thin wire. Typical diameters range from .004" - .012" (.10mm - .30mm) although smaller and larger diameters are available. The hardness of the cutting speed. There is no physical contact between the wire and the part being machined rather the wire is charged to a voltage very rapidly. This wire is surrounded by deionized water. When the voltage reaches the correct level, a spark jumps the gap and melts a small portion of the work pieces.The deionized water cools and fushes away the small particles from the gap.

The CNC machine can independently move four machines axes to generate taper cuts. A stamping die can be machined with 1/4 degree taper or a mold with one degree taper in some areas and two degrees in another with precision. Extrusion dies can be cut with the taper constantly changing. For example, a detailed shape on the top of the work pies can transition to a simple circle on the bottom.

Wire EDM can be accurate to +/_.0001". Virtually no burrs are generated. Since no cutting forces are present,wire EDM is ideal for delicate parts. No tooling is required so delivery times are short. Pieces up to 16" thick can be machined. Tools and parts are machined after heat treatment so dimensional accuracy is held and not affected heat treat distortion.

Specifications

  • Materials  : All tool steels stainless steel   Aluminium, Inconel, Tungsten, Carbide, Nickel, Brass, Copper and Copper, Turgsten, Kovar, Invar, Platinum, molybdenum, Titanium, Nitinol, Tratalum, Hastalloy, Poly Crystalline Diamond (PCD), Refractory Materials, CPM - 10V
  • Wire Material : Brass
  • Wire Diameter : 0.15mm, 0.20 mm and 0.25 mm.
  • Material Removal in Skim Pass : 0.005 mm.
  • Positional Accurancy : 0.005 Mm
  • Tolerances : +005 mm
  • Work Piece Thickness : Up to 350 mm
  • Tapper Angles : A+25
  • Acceptable File Formats : DXF DWG


List of machines

  • Electronica Wire EDM Machine > Sprint Cut Model
  • Electronica Wire EDM Machine > Sprint Cut Model
  • Sodick Wire EDM Machine > AQ 300L
  • Electronica Wire EDM machine > ULTIMA 2S


Job Work In EDM Wirecutting

Wire EDM is a method to cut conductive materials with a thin electrode that follows a programmed path. The electrode is a thin wire. Typical diameters range from .004" - .012" (.10mm - .30 mm) although smaller and larger diameters are available. The hardness of the work piece material has no physical contact between the wire and the part being machined. Rather, the wire is changed  to a voltage very rapidly. This wire is surrounded by deionized water. When the voltage reaches the correct level, a spark jumps the gap and melts a small portion of the work piece. The deionized water cools and flushes away the small particles from the gap.

The CNC machine can independently move four machines axes to generate taper cuts. A stamping die can be machined with 1/4 degree taper or a mold with one degree taper in some areas and two degrees in another with precision. Extrusion dies can be cut with the taper constantly changing. For example, a detailed shape on the op of the work piece can transition to a simple circle on the bottom.

Wire EDM can be accurate to +/-.0001". Virtually no burrs are generated. Since no cutting forces are present, Wire EDM is ideal for delicate parts. No tooling is required so delivery times are short.Pieces up to 16"thick can be machined. Tools and parts are machined after heat treatment so dimensional accuracy is held and not affected by heat treat distortion.

Specifications

  1. Materials : All Tool Steels, Stainless Steels, Aluminium, Inconel, Tungsten, Carbide, Nickel, Brass, Copper and Copper, Kovar, Invar, Platinum, Molybdenum, Titanium, Nitinol, Tantalum, Hastalloy, Poly Crystalline Diamond (PCD), Refractory Materials CPM-10V
  2. Wire Material :  Brass
  3. Wire Diameter : 0.15mm, 0.20 mm and 0.25mm
  4. Material Removal in skim Pass : 0.005mm
  5. Materials : All Tool Steels, Stainless Steels, Aluminium, Inconel, Tungsten, Carbide, Nickel, Brass, Copper and Copper, Kovar, Invar, Platinum, Molybdenum, Titanium, Nitinol, Tantalum, Hastalloy, Poly Crystalline Diamond (PCD), Refractory Materials CPM-10V
    • Wire Material :  Brass
    • Wire Diameter : 0.15mm, 0.20 mm and 0.25mm
    • Material Removal in skim Pass : 0.005mm
    • Positional Accuracy : 0.005mm
    • Tolerances : +005mm
    • Work Piece Thickness : Up to 350mm
    • Taper Angles : A+25
    • Acceptable File Formats : DXF,DWG
  6. Positional Accuracy : 0.005mm
  7. Tolerances : +005mm
  8. Work Piece Thickness : Up to 350mm
  9. Taper Angles : A+25
  10. Acceptable File Formats : DXF,DWG


List of Machines 

  1. Electronica Wire EDM machine > Sprint Cut Model
  2. Electronica Wire EDM Machine > Sprint Cut  Model
  3. Sodick Wire EDM Machine > AQ 300L
  4. Electronica Wire EDM Machine > ULTIMA 2S

Sheet Metal Components
We offer a wide range of sheet metal components that find diverse application in various industries such as automobile, engineering and others. These sheets are precisely designed and are manufactured keeping in mind the requirement of the client.

Products